Commercial Effluent Treatment Plant - MBBR, Mild Steel | Hotels, Malls & Complexes, CPCB Compliant Discharge

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Commercial Effluent Treatment Plant - MBBR, Mild Steel | Hotels, Malls & Complexes, CPCB Compliant Discharge

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MOQ : 1 Unit

Commercial Effluent Treatment Plant - MBBR, Mild Steel | Hotels, Malls & Complexes, CPCB Compliant Discharge Specification

Water Source
Industrial Effluent

Application
Effluent Water Treatment

Treatment Technique
Mixed Bed Bio Reactor, Clarifier, Activated Sludge Process

Capacity
5 KLD to 500 KLD

Material
Mild Steel, Steel, FRP

Membrane Quantity
4-18 (based on plant size)

Installation Type
Containerized Plug & Play, Prefabricated, Complete Civil Work

Flow Rate
5-500 m3/day

Power
2.5-10 kW

Ph Level
6-9

Automation Grade
Automatic

Membrane Size
Standard 8 x 40, Custom available

Product Type
Commercial Effluent Treatment Plant

Technology
Membrane Bioreactor (MBR), Moving Bed Biofilm Reactor (MBBR)

Power Source
Electric

Operation Type
Automatic

Pressure
3-7 bar

Dimension (L*W*H)
As per capacity (Customized)

Weight
2-8 Metric Ton

Color
Blue, Grey

Capacity Intel Flow Rate
0.21 m3/hr - 20.8 m3/hr

Inlet BOD
Up to 400 mg/l

Outlet BOD
Less than 30 mg/l

Operating Temperature
5C - 50C

Discharge Type
Non-hazardous

Voltage
220/380/415V, 50/60Hz

Sludge Production
Low

Service Life
Up to 15 years

Compliance
CPCB, Pollution Control Board Norms

Noise Level
Low (<70 dB)

Treatment Stages
Primary, Secondary, Tertiary

Commercial Effluent Treatment Plant - MBBR, Mild Steel | Hotels, Malls & Complexes, CPCB Compliant Discharge Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
10 Per Month

Delivery Time
2-5 Week

Main Domestic Market
Madhya Pradesh, Haryana, Himachal Pradesh, Rajasthan, Uttar Pradesh

About Commercial Effluent Treatment Plant - MBBR, Mild Steel | Hotels, Malls & Complexes, CPCB Compliant Discharge

PRIMARY TREATMENT ZONE (PHYSICAL & MECHANICAL)

Bar Screen Chamber

Function: Intercepts large floating solids, rags, plastics and debris to protect downstream pumps from clogging.

Specifications:

Material: SS-304 / MS Epoxy Coated

Clear Spacing: 10-25 mm

Manual or Automatic Mechanical Rake Type

Oil & Grease Trap

Function: Separates free floating oil, fats and scum using specific gravity differences.

Specifications:

Multi-baffle wall mechanism

MOC: Civil RCC Structure / MS Fabricated with Epoxy

Mechanical Skimmer / Scraper

Equalization Tank

Function: Balances flow rate and organic loading (pH, COD, BOD).

Specifications:

Retention Time: 8-12 Hours

Coarse Bubble Air Diffuser System

Connected to Air Blower

CHEMICAL TREATMENT ZONE (PHYSICO-CHEMICAL)

Flash Mixer / Neutralization

Function: Rapid mixing of coagulants (Alum/PAC) and pH adjustment chemicals.

Specifications:

Agitator Speed: 300-400 RPM

Impeller: SS-316 / High Grade Polymer

Automatic pH Dosing Pump

Flocculation Tank

Function: Slow mixing to form larger settleable flocs.

Specifications:

Slow Speed Paddle Agitator

Speed: 20-40 RPM (VFD Controlled)

Retention Time: 20-30 Minutes

Primary Clarifier / Tube Settler

Function: Gravity separation of flocs and suspended solids.

Specifications:

PVC/PP Tube Settler Media Pack

Inclination: 60 deg

Hopper Bottom Sludge Collection Pit

SECONDARY TREATMENT ZONE (BIOLOGICAL)

Aeration Tank (MBBR / ASP)

Function: Aerobic digestion of dissolved organic pollutants (BOD & COD).

Specifications:

Fine Bubble Membrane Diffusers (Silicone/EPDM)

Target DO: 2.0-3.0 mg/L

MBBR Media Filling Ratio: 30-50%

Secondary Clarifier Tank

Function: Separates biological sludge from treated water.

Specifications:

Sludge Scraper Mechanism

Return Activated Sludge (RAS) Pumps

TERTIARY TREATMENT ZONE (FILTRATION & POLISHING)

Pressure Sand Filter (PSF)

Function: Removes fine suspended solids and reduces turbidity.

Specifications:

Vessel: FRP / MS Epoxy Lined

Media: Pebbles, Gravel, Quartz Sand

Multi-port Backwash Valve

Activated Carbon Filter (ACF)

Function: Removes color, odor, chlorine and trace organics.

Specifications:

Granular Activated Carbon (>900 mg/g Iodine Value)

Sized to match PSF Flow Rate

Disinfection Unit

Function: Eliminates pathogenic microorganisms before discharge or reuse.

Specifications:

Sodium Hypochlorite Dosing System

Inline Stainless Steel UV Sterilizer

SLUDGE MANAGEMENT SYSTEM

Filter Press / Decanter

Function: Dewaters primary and secondary sludge into dry sludge cakes.

Specifications:

Polypropylene (PP) Filter Plates

High Density Filter Cloths

Hydraulic Closing Mechanism (Manual / Motorized)

Sludge Collection Tray

Experience top-ranking water purification with our Commercial Effluent Treatment Plant, meticulously engineered for inestimable effectiveness and consistent regulatory compliance. Highlighted by its multi-stage process (primary, secondary, tertiary), this featured system achieves excellent performance with inlet BOD up to 400 mg/l and an outlet BOD of less than 30 mg/l. Designed for durability, it delivers a wondrous service life of up to 15 years, minimal sludge production, and non-hazardous discharge. Crafted in mild steel, steel, or FRP, and equipped with advanced technologies like MBR and MBBR, it suits capacities from 5 to 500 KLD-offering customization, low noise, and automatic operation for industrial applications across India.

Specific and General Application Features

The Commercial Effluent Treatment Plant is tailored for both specific and general industrial water treatment needs. Its robust construction from mild steel, steel, or FRP ensures reliability in diverse applications. With its fully automatic operation and advanced membrane technologies, this system streamlines effluent purification for a broad range of industries, providing low-sludge and non-hazardous discharge. Whether you require containerized or prefabricated installation, this plug & play solution adapts seamlessly to any usage context requiring stringent pollution control.

Sample Policy & Supply and Packaging Details

We offer express shipping and an export market-driven sample policy, ensuring prospective buyers receive representative samples quickly and reliably. Our supply ability meets both small and large-scale demands, with extensive production capabilities supporting capacities from 5 KLD up to 500 KLD. Each plant is packaged securely for domestic and international transit, ensuring optimal protection during shipment. Custom packaging is available upon request to meet specific logistical or compliance requirements, reinforcing our commitment to excellent service and international standards.

FAQ's of Commercial Effluent Treatment Plant:

Q: How does the Commercial Effluent Treatment Plant process industrial water?

A: The plant treats industrial effluent through three main stages: primary (removal of solids), secondary (biological treatment with MBR/MBBR), and tertiary (advanced purification) to ensure compliance with stringent pollution norms.

Q: What are the benefits of using this effluent treatment system?

A: Users benefit from low sludge production, inestimable service life (up to 15 years), robust pollution control compliance, and fully automated, low-noise operation that meets varied industrial requirements.

Q: When should industries consider installing this treatment plant?

A: Industries generating wastewater with BOD levels up to 400 mg/l should install this plant to achieve outlet BOD below 30 mg/l and ensure adherence to CPCB and Pollution Control Board norms.

Q: Where can the Commercial Effluent Treatment Plant be installed?

A: The plant is available in containerized, prefabricated, and custom-built formats, making it suitable for installation at various industrial sites across India and for export abroad.

Q: What specific materials are used in manufacturing this equipment?

A: We feature top-quality materials like mild steel, steel, and FRP to ensure durability, safety, and adaptability in demanding effluent treatment environments.

Q: How does automation enhance the operation of this plant?

A: Its automatic operation minimizes user intervention, increases efficiency, and supports consistent water quality, optimizing operation for both large and small industrial setups.

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