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Effluent Treatment Plant

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MOQ : 1 Unit

Effluent Treatment Plant Specification

Flow Rate
50 to 200 m3/day

Treatment Technique
Mixed Bed Bio Reactor (MBBR), Chemical Treatment, Clarification

Water Source
Industrial Wastewater

Material
Mild Steel, FRP Coated

Automation Grade
Automatic

Installation Type
Containerized or Prefabricated

Membrane Size
8 x 40 (Standard)

Application
Industrial Effluent Treatment, Reuse and Discharge

Capacity
50 - 200 KLD

Ph Level
6.5 - 8.5

Membrane Quantity
2 to 4 (Depending on Capacity)

Power
7.5 kW

Product Type
Effluent Treatment Plant

Technology
MBBR, Activated Sludge, Membrane Bioreactor

Power Source
Electric

Operation Type
Automatic

Pressure
1-2.5 kg/cm2

Dimension (L*W*H)
4500 mm x 2200 mm x 2650 mm

Weight
2500 kg (approx.)

Color
Blue and Grey

Capacity Intel Flow Rate
Upto 200 m3/day

Pretreatment Stages
Equalization, Coagulation, Flocculation

Operating Temperature
5C to 50C

Inlet BOD
300-500 mg/L

Control Panel
PLC Based

Post Treatment
UV Disinfection, Carbon Filter

Outlet BOD
< 30 mg/L

Service Support
Onsite & Remote Technical Support Available

Sludge Handling
Sludge Dewatering System Included

Cleaning System
Semi-Automatic CIP

Noise Level
< 70 dB

Effluent Treatment Plant Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
10 Units Per Month

Delivery Time
2-5 Week

Main Domestic Market
Uttar Pradesh, Rajasthan, Himachal Pradesh, Haryana, Madhya Pradesh

About Effluent Treatment Plant

PRIMARY TREATMENT ZONE (PHYSICAL & MECHANICAL)

Bar Screen Chamber

Function: Intercepts large floating solids, rags, plastics and debris to protect downstream pumps from clogging.

Specifications:

Material: SS-304 / MS Epoxy Coated

Clear Spacing: 10-25 mm

Manual or Automatic Mechanical Rake Type

Oil & Grease Trap

Function: Separates free floating oil, fats and scum using specific gravity differences.

Specifications:

Multi-baffle wall mechanism

MOC: Civil RCC Structure / MS Fabricated with Epoxy

Mechanical Skimmer / Scraper

Equalization Tank

Function: Balances flow rate and organic loading (pH, COD, BOD).

Specifications:

Retention Time: 8-12 Hours

Coarse Bubble Air Diffuser System

Connected to Air Blower

CHEMICAL TREATMENT ZONE (PHYSICO-CHEMICAL)

Flash Mixer / Neutralization

Function: Rapid mixing of coagulants (Alum/PAC) and pH adjustment chemicals.

Specifications:

Agitator Speed: 300-400 RPM

Impeller: SS-316 / High Grade Polymer

Automatic pH Dosing Pump

Flocculation Tank

Function: Slow mixing to form larger settleable flocs.

Specifications:

Slow Speed Paddle Agitator

Speed: 20-40 RPM (VFD Controlled)

Retention Time: 20-30 Minutes

Primary Clarifier / Tube Settler

Function: Gravity separation of flocs and suspended solids.

Specifications:

PVC/PP Tube Settler Media Pack

Inclination: 60 deg

Hopper Bottom Sludge Collection Pit

SECONDARY TREATMENT ZONE (BIOLOGICAL)

Aeration Tank (MBBR / ASP)

Function: Aerobic digestion of dissolved organic pollutants (BOD & COD).

Specifications:

Fine Bubble Membrane Diffusers (Silicone/EPDM)

Target DO: 2.0-3.0 mg/L

MBBR Media Filling Ratio: 30-50%

Secondary Clarifier Tank

Function: Separates biological sludge from treated water.

Specifications:

Sludge Scraper Mechanism

Return Activated Sludge (RAS) Pumps

TERTIARY TREATMENT ZONE (FILTRATION & POLISHING)

Pressure Sand Filter (PSF)

Function: Removes fine suspended solids and reduces turbidity.

Specifications:

Vessel: FRP / MS Epoxy Lined

Media: Pebbles, Gravel, Quartz Sand

Multi-port Backwash Valve

Activated Carbon Filter (ACF)

Function: Removes color, odor, chlorine and trace organics.

Specifications:

Granular Activated Carbon (>900 mg/g Iodine Value)

Sized to match PSF Flow Rate

Disinfection Unit

Function: Eliminates pathogenic microorganisms before discharge or reuse.

Specifications:

Sodium Hypochlorite Dosing System

Inline Stainless Steel UV Sterilizer

SLUDGE MANAGEMENT SYSTEM

Filter Press / Decanter

Function: Dewaters primary and secondary sludge into dry sludge cakes.

Specifications:

Polypropylene (PP) Filter Plates

High Density Filter Cloths

Hydraulic Closing Mechanism (Manual / Motorized)

Sludge Collection Tray

The Effluent Treatment Plant (ETP), with its rarefied technology and unassailable engineering, stands out as a highly recommended solution for discerning industries. Designed for inlet BOD levels of 300-500 mg/L, it efficiently delivers an outlet BOD of less than 30 mg/L. Distinguished features such as PLC-based control panels, semi-automatic CIP cleaning, and robust sludge dewatering cater to modern operational demands. With capacities up to 200 KLD and advanced MBBR, membrane, and activated sludge integrations, pick yours to ensure value, compliance, and environmental stewardship in every industrial application.

Versatile Industrial Application & Methodology

Engineered for superior performance, this ETP is suitable for industrial wastewater treatment, reuse, and compliant discharge. The application method integrates pretreatment (equalization, coagulation, flocculation), mixed bed bioreactor, and chemical clarification, followed by advanced post-treatment (UV, carbon filter). Designed for continuous, automatic operation, this plant is ideal for manufacturing units, textile mills, food processing, and chemical industries requiring sustainable effluent management with high flow rate and reliability.

Certifications, Supply Capacity & Domestic Reach

Backed by relevant certifications and strict domestic compliance, our ETP is supplied throughout India with reliable freight and well-coordinated shipment processes. Main domestic markets include metropolitan and industrial zones, ensuring broad availability and fast exchange support. With an extensive supply capability and prompt service, clients receive on-time delivery and consistent assistance for installation, maintenance, and urgent technical needs.

FAQ's of Effluent Treatment Plant:

Q: How does the ETP remove contaminants from industrial wastewater?

A: The Effluent Treatment Plant uses a combination of pretreatment (equalization, coagulation, and flocculation), MBBR biological processing, chemical treatment, and clarification, followed by advanced post-treatment steps such as UV disinfection and carbon filtration to remove contaminants and reduce BOD levels effectively.

Q: What are the main benefits of using this ETP for my industry?

A: This ETP delivers distinguished performance, achieving significant reduction in BOD, automatic operation, and low noise levels. Users benefit from flexible installation, reliable sludge management, and eco-friendly water reuse or discharge, enhancing compliance with environmental standards and adding value to your enterprise.

Q: Where can the Effluent Treatment Plant be installed?

A: The plant is suitable for installation in diverse industrial settings, including chemical factories, textiles, food processing, manufacturing units, and any site requiring robust effluent management. Its containerized or prefabricated design offers easy integration into existing infrastructure.

Q: What types of support and service are provided after installation?

A: Onsite and remote technical support is available, ensuring swift troubleshooting, operational guidance, and maintenance. Our exchange and service network is responsive, covering the main domestic market for rapid assistance when needed.

Q: How is sludge handled in this ETP process?

A: The ETP includes a dedicated sludge dewatering system, efficiently managing and minimizing sludge volume. This results in easier disposal, reduced handling costs, and compliance with environmental regulations.

Q: When should I consider upgrading to a plant of this capacity?

A: Consider upgrading when your industrial wastewater output approaches 50-200 KLD, when regulatory standards tighten, or when seeking to reuse treated water to reduce operational costs and environmental impact.

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