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Industrial Effluent Treatment Plant

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MOQ : 1 Unit

Industrial Effluent Treatment Plant Specification

Material
Mild Steel / Stainless Steel

Power
4-10 kW

Ph Level
6.5-8.5

Treatment Technique
Mixed Bed Bio Reactor (MBBR) and Physico-Chemical

Water Source
Industrial Wastewater

Membrane Quantity
4 - 8 (as per design)

Application
Industrial Effluent Water Treatment

Flow Rate
Variable (based on capacity)

Installation Type
Containerized Plug & Play

Membrane Size
0.1 - 0.4 micron

Automation Grade
Semi-Automatic & Fully Automatic

Capacity
50 - 1000 KLD

Product Type
Effluent Treatment Plant

Technology
Advanced Treatment + Clarification

Power Source
Electric

Pressure
2 - 4 bar

Dimension (L*W*H)
Customized as per order (Typical: 6.0 x 2.5 x 2.8 m)

Weight
1200 kg approx.

Color
Blue / Silver Grey

Capacity Intel Flow Rate
Up to 1000 m3/day

Final Discharge
Meets PCB / EPA standards

Inlet TSS Tolerance
Upto 5000 mg/L

Service Required
Low (Designed for minimal maintenance)

Sludge Handling
Integrated with Dewatering System

Pre-Treatment
Provided (Screening, Oil & Grease Removal)

Outlet COD
<250 mg/L

Surface Protection
Epoxy Coated

Outlet BOD
<30 mg/L

Pump Type
Centrifugal, Submersible (As applicable)

Control System
PLC Based (Optional HMI Touch Panel)

Design Life
>15 Years

Noise Level
<75 dB

Operating Temperature
5C - 55C

Air Diffuser Type
Fine Bubble / Coarse Bubble

Industrial Effluent Treatment Plant Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID)

Supply Ability
10 Units Per Month

Delivery Time
2-5 Week

Main Domestic Market
Madhya Pradesh, Himachal Pradesh, Haryana, Uttar Pradesh, Rajasthan

About Industrial Effluent Treatment Plant

PRIMARY TREATMENT ZONE (PHYSICAL & MECHANICAL)

Bar Screen Chamber

Function: Intercepts large floating solids, rags, plastics and debris to protect downstream pumps from clogging.

Specifications:

Material: SS-304 / MS Epoxy Coated

Clear Spacing: 10-25 mm

Manual or Automatic Mechanical Rake Type

Oil & Grease Trap

Function: Separates free floating oil, fats and scum using specific gravity differences.

Specifications:

Multi-baffle wall mechanism

MOC: Civil RCC Structure / MS Fabricated with Epoxy

Mechanical Skimmer / Scraper

Equalization Tank

Function: Balances flow rate and organic loading (pH, COD, BOD).

Specifications:

Retention Time: 8-12 Hours

Coarse Bubble Air Diffuser System

Connected to Air Blower

CHEMICAL TREATMENT ZONE (PHYSICO-CHEMICAL)

Flash Mixer / Neutralization

Function: Rapid mixing of coagulants (Alum/PAC) and pH adjustment chemicals.

Specifications:

Agitator Speed: 300-400 RPM

Impeller: SS-316 / High Grade Polymer

Automatic pH Dosing Pump

Flocculation Tank

Function: Slow mixing to form larger settleable flocs.

Specifications:

Slow Speed Paddle Agitator

Speed: 20-40 RPM (VFD Controlled)

Retention Time: 20-30 Minutes

Primary Clarifier / Tube Settler

Function: Gravity separation of flocs and suspended solids.

Specifications:

PVC/PP Tube Settler Media Pack

Inclination: 60 deg

Hopper Bottom Sludge Collection Pit

SECONDARY TREATMENT ZONE (BIOLOGICAL)

Aeration Tank (MBBR / ASP)

Function: Aerobic digestion of dissolved organic pollutants (BOD & COD).

Specifications:

Fine Bubble Membrane Diffusers (Silicone/EPDM)

Target DO: 2.0-3.0 mg/L

MBBR Media Filling Ratio: 30-50%

Secondary Clarifier Tank

Function: Separates biological sludge from treated water.

Specifications:

Sludge Scraper Mechanism

Return Activated Sludge (RAS) Pumps

TERTIARY TREATMENT ZONE (FILTRATION & POLISHING)

Pressure Sand Filter (PSF)

Function: Removes fine suspended solids and reduces turbidity.

Specifications:

Vessel: FRP / MS Epoxy Lined

Media: Pebbles, Gravel, Quartz Sand

Multi-port Backwash Valve

Activated Carbon Filter (ACF)

Function: Removes color, odor, chlorine and trace organics.

Specifications:

Granular Activated Carbon (>900 mg/g Iodine Value)

Sized to match PSF Flow Rate

Disinfection Unit

Function: Eliminates pathogenic microorganisms before discharge or reuse.

Specifications:

Sodium Hypochlorite Dosing System

Inline Stainless Steel UV Sterilizer

SLUDGE MANAGEMENT SYSTEM

Filter Press / Decanter

Function: Dewaters primary and secondary sludge into dry sludge cakes.

Specifications:

Polypropylene (PP) Filter Plates

High Density Filter Cloths

Hydraulic Closing Mechanism (Manual / Motorized)

Sludge Collection Tray

Get the towering advantage with our Industrial Effluent Treatment Plant, engineered for unmatchable performance in diverse industrial settings. Order today to experience lofty BOD and COD reductions, handling inlet TSS up to 5000 mg/L while ensuring outlet BOD below 30 mg/L and COD under 250 mg/L. Highlighted by its advanced MBBR and physico-chemical treatment techniques, integrated dewatering, and optional PLC + HMI control, this plug & play containerized solution features epoxy-coated surfaces and minimal maintenance requirements. Fully meets PCB/EPA discharge standards, suiting capacities from 50-1000 KLD. Ready for quick installation across India!

Highlighted Application & Utility

Widely used by factories, processing plants, and industrial facilities, our Industrial Effluent Treatment Plant is suitable for the treatment of process wastewater, utility water, and effluents generated in varied industries. Designed for both internal and external surfaces, the epoxy-coated structure withstands demanding environments, offering long-lasting performance. Ideal for chemical, pharmaceutical, textile, food processing, and manufacturing sectors, it accommodates inlet flows up to 1000 m3/day and is available in customized sizes to suit site requirements.

Sample Policy, Packaging & Payment Terms

We cater to domestic and export market needs, offering product samples upon request to estimate suitability for your application. Expect quick dispatch with robust packaging that guarantees safe transit, whether for single units or bulk orders. Flexible payment terms are provided to ensure secure and hassle-free transactions. Our team supports all stages of your order, from inquiry to delivery, ensuring your effluent treatment solution arrives intact and on schedule.

FAQ's of Industrial Effluent Treatment Plant:

Q: How does the Industrial Effluent Treatment Plant handle varying flow rates and capacities?

A: Our plant is engineered for variable flow rates and capacities, accommodating up to 1000 m3/day. The modular design allows for customization based on your specific inlet flow and effluent volume needs.

Q: What treatment processes are utilized in this effluent treatment plant?

A: The plant combines Mixed Bed Bio Reactor (MBBR) and advanced physico-chemical treatment techniques, ensuring optimal reduction of TSS, BOD, and COD for industrial wastewater streams.

Q: Where can this effluent treatment plant be installed?

A: It is ideal for installation at industrial units across multiple sectors-including chemical, pharmaceutical, textile, and food processing industries. The containerized plug & play design enables flexible, on-site deployment.

Q: What benefits does the integrated dewatering system offer?

A: The integrated dewatering system efficiently manages generated sludge, reducing manual intervention and minimizing maintenance requirements while optimizing overall plant performance.

Q: How does the control system enhance plant operation?

A: Featuring an optional PLC-based control system with HMI touch panel, the plant supports automatic or semi-automatic operation, providing user-friendly monitoring and simplifying system management.

Q: What standards does the treated water meet for final discharge?

A: The treated water strictly complies with PCB and EPA standards for industrial wastewater discharge, ensuring environmental safety and regulatory compliance for your facility.

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